Dual Head Vision Scan Sublimation Fabric Laser Cutter

Model No.: CJGV-160120LD

Introduction:

Vision Laser is is ideal for cutting sublimated fabric of all shapes and sizes. Cameras scan the fabric, detect and recognize printed contour, or pick up on registration marks and cut the chosen designs with speed and accuracy. A conveyor and auto-feeder is used to keep cutting continuous, saving time and increasing production speed.


  • Working area : 1600mm×1200mm (63"×47.2")
  • Camera scanning area : 1600mm×800mm (63"×31.4")
  • Collection area : 1600mm×600mm (63"×23.6")
  • Laser power : 150W, 300W
  • Cutting speed : 0-800 mm/s

Independent Dual Head Vision Scan Laser Cutting Machine

The latest innovation for laser cutting of dye sublimation printed fabrics and textiles

• While the roll of sublimated fabric is being fed onto the conveyor table, the vision system performs a fast scan on the fly of the printed contour and automatically creates a vector file. It optimizes the use of printed fabrics as the vision scanning technology scans the entire bed within 5 seconds before starting the cutting process.

• Alternatively, the registration marks can be accurately read by the camera, allowing intelligent algorithm to compensate for any distortions or stretches that may occur in unstable rolls of textile.

• Independent dual laser heads cut their respective allocated areas simultaneously, high processing efficiency.

• In addition to the 2 overhead industrial cameras, a CCD camera and a registration camera can be mounted next to each of the two laser heads for precise recognition and cutting of small graphics such as embroidered labels, woven labels, dye-sub letters/numbers/logos, etc.

• A conveyor bed and auto-feeder are used to keep cutting continuous, saving time and increasing production speed.

• Extension table is conducive to pick up the cut pieces.

Exclusive Features

Continuous “on the fly” scanning

Independent dual laser head

No original file required

Vacuum conveyor

30%~50% Faster than competition

Discover more photos of the machine in action

Specifications

Main Technical Parameters of the CJGV160130LD Vision Laser Cutter
Working area 1600mm×1200mm (63"×47.2")
Camera scanning area 1600mm×800mm (63"×31.4")
Collection area 1600mm×500mm (63"×19.6")
Working table Conveyor working table
Laser type CO2 glass laser / CO2 RF metal laser
Laser power 150W
Cutting speed 0-800 mm/s
Positioning accuracy ±0.1mm
Motion system Servo motor
Camera Industrial cameras
Software Goldenlaser CAD Scanning Software Package
Options Auto feeder, red dot, CCD camera for registration

Vision Scanning Laser Cutter Full Automatic Work Flow

WORK MODE 1 → Scan on the Fly

vision laser cutting process step 1

<< Step 1

Loading the dye-sublimated roll fabrics to the conveyor working table of laser cutter with auto-feeder.

Step 2  

HD Cameras scan the fabrics, detect and recognize the printed contour, and send the information to laser cutter. >>

vision laser cutting process step 2
vision laser cutting process step 3

<< Step 3 

Set the cutting parameters. Press "start" button on laser cutter. Then the laser cutting machine will do cutting automatically.

Step 4 Laser cutting and repeat the entire process. >>

vision laser cutting process step 4

Vision Scanning Laser Cutter Advantages

Simplify your production. Automatic cutting for roll fabrics.

Save tool cost and labor cost.

High output (500 sets of jersey per day per shift - only for reference)

No required the original graphics files.

High precision.

Printing requirement - The printed outline and materials background have big color difference, distance not less than 5mm between the contours. Only the outer contour can be cut, the inside nested graphics cannot be cut.

WORK MODE 2 → SCAN PRINT MARKS

Application

  • For soft materials easy to distort, curl, extended
  • For complicated pattern, nesting pattern inside the outline and high precision cutting requirement

Requirement

Need 1:1 original printed graphics file. Graphics format: *.jpg, *.bmp, or *.png

Sublimation Fabrics Laser Cutting Sample - Before Laser Cutting VS. After Laser Cutting

sublimation fabric before cutting

Before Cutting

sublimation fabric after cutting

After Cutting

Goldenlaser's Vision Scanning Laser System solved the problem of position deviation, rotation angle, and elastic stretching during the sportswear cutting process.

vision scanning laser

Vision Laser Cutting Samples

VISION LASER CUT - advanced laser cutting for dye sublimation printed fabrics and textiles

Watch Vision Laser in Action

Vision Scan On-the-fly Laser Cutting for Dye-sublimation Printed Sportswear and Masks

VISION LASER CUT - advanced laser cutting machine for dye sublimation, printed fabrics and textiles

High speed scanning on-the-fly, instant vectorization, laser sealed edges. Just press and go!

Technical Parameter of the Vision Laser Cutter CJGV160120LD

Working area 1600mm x 1200mm (63” x 47.2”)
Camera scanning area 1600mm x 800mm (63” x 31.4”)
Collection area 1600mm x 600mm (63” x23.6”)
Working table Conveyor working table
Vision system Industrial cameras
Laser power 150W, 300W
Laser tube CO2 glass laser tube / CO2 RF metal laser tube
Motors Servo motors
Cutting speed 0-800 mm/s
Cooling system Constant temperature water chiller
Exhaust system 1.1KW Exhaust fan x 2, 550W Exhaust fan x1
Power supply 220V / 50Hz or 60Hz / Single phase
Electrical standard CE / FDA / CSA
Power consumption 9KW
Software GoldenLaser Scanning Software Package
Dimensions L 3590mm x W 2205mm x H 2200mm (11.8′ x 7.2′ x 7.2’)
Other options Auto feeder, red dot, CCD camera for registration

Golden Laser – Full Range of Vision Laser Cutting Systems

 High Speed Scan On-the-Fly Cutting Series

Model No. Working area
CJGV-160100LD 1600mm×1000mm (63”×39.3”)
CJGV-160120LD 1600mm×1200mm (63”×47.2”)
CJGV-180100LD 1800mm×1000mm (70.8”×39.3”)
CJGV-180120LD 1800mm×1200mm (70.8”×47.2”)

 High Precision Cutting by Registration Marks

Model No. Working area
MZDJG-160100LD 1600mm×1000mm (63”×39.3”)

Ultra-Large Format Laser Cutting Series

Model No. Working area
ZDJMCJG-320400LD 3200mm×4000mm (126”×157.4”)

Smart Vision (Dual Head) Laser Cutting Series

Model No. Working area
QZDMJG-160100LD 1600mm×1000mm (63”×39.3”)
QZDXBJGHY-160120LDII 1600mm×1200mm (63”×47.2”)

  CCD Camera Laser Cutting Series

Model No. Working area
ZDJG-9050 900mm×500mm (35.4”×19.6”)
ZDJG-3020LD 300mm×200mm (11.8”×7.8”)

Laser Cutting Sublimated Fabric Samples

laser cutting sublimated apparel fabric with clean and sealed edges

 Laser cutting sublimated apparel fabric with clean and sealed edges

laser cutting hockey jerseys

Laser cutting hockey jerseys

Application

→ Sportswear Jerseys (basketball jersey, football jersey, baseball jersey, ice hockey jersey)

→ Cycling apparel

→ Active wear, leggings, yoga wear, dance wear

→ Swimwear, bikinis

As a professional provider of laser application solutions, GOLDEN LASER is constantly innovating in high-speed vision scanning laser cutting system, sportswear high-speed perforating laser system, high-precision vision recognition laser cutting system, and integrating operating systems for digital printing industry, has been committed to helping customers create greater value.

GOLDEN CAD VISION SCANNING SYSTEM

GOLDEN CAD vision scanning system aims to realize the seamless integration and highly automation of digital printing process. The design, grading, nesting and other processes are integrated into GOLDEN CAD vision scanning system in the most cost-effective way and directly outputs the EPS and PDF file formats to the printer. Finally, accurate laser cutting of digital printed materials is accomplished thanks to the efficient automated vision scanning system.

1. DESIGN

Design-GOLDEN Pattern Designer Software

Grading and modifying design graphics with GOLDEN Pattern Designer Software.

2. Pre-Production

Pre-Production-AUTO MARKER

Nesting the designed graphics with AUTO MARKER software to output PDF format for printing.

3. Printing

Printing

Sending the PDF files to the printer for printing and then dye sublimation to textile.

 

4. Laser Cutting

vision scanning and laser cutting

Vision laser cutting machine scans the sublimation printed fabric from roll, and the camera detects the printed contour and sends the information to the computer and the laser cutter, then laser cuts automatically and continuously.

 

Traditional Working Flow for Sportswear Production Traditional Working Flow for Sportswear Production

How GOLDEN CAD Vision Scanning System Simplifies the Production Process of Sportswear? How GOLDEN CAD Vision Scanning System Simplifies the Production Process of Sportswear WHAT ARE THE BENEFITS OF GOLDEN CAD VISION SCANNING SYSTEM?

• Simplify the process

• Save 60% labor cost

• Save 35% consumable – transfer paper / print time / materials

• Save 10% ink consumption

• Save space, save storage cost

• Decrease defect rate and ensure product quality

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