Sublimation Fabric Laser Cutter for Sportswear

vision laser cutter for sublimation fabric

Model No.: CJGV-160130LD

Introduction:

Vision laser cutting machine is ideal for cutting digital printing sublimation textile fabrics of all shapes and sizes. Cameras scan the fabric, detect and recognize printed contour, or pick up on printed registration marks and cut the chosen designs with speed and accuracy. A conveyor and auto-feeder is used to keep cutting continuous, saving time and increasing production speed.



Vision Laser Cutting Machine

- The Latest Innovation for Fast and Precise Laser Cutting of Sublimation Printed Fabrics

While the sublimated fabric roll is being fed on the conveyor table, the vision system performs a fast scan on the fly and automatically vector a cut vector file. It allows an optimum use of printed fabrics due to the vision scanning technology that scans the entire bed within 5 seconds before starting the cutting process.

Alternatively, the registration marks can be accurately read by the camera, allowing intelligent algorithm to compensate for any distortions or stretches that may occur in unstable rolls of textile.

A conveyor bed and auto-feeder is used to keep cutting continuous, saving time and increasing production speed.

Extension table is conducive to pick up the cut pieces.

Vision Scanning Laser Cutter Full Automatic Work Flow

WORK MODE 1 → Scan on the Fly

vision laser cutting

<< Step 1

Loading the dye-sublimated roll fabrics to the conveyor working table of laser cutter with auto-feeder.

Step 2  

HD Cameras scan the fabrics, detect and recognize the printed contour, and send the information to laser cutter. >>

vision laser cutting
vision laser cutting

<< Step 3 

Set the cutting parameters. Press "start" button on laser cutter. Then the laser cutting machine will do cutting automatically.

Step 4 Laser cutting and repeat the while process. >>

vision laser cutting

Vision Scanning Laser Cutter Advantages

Simplify your production. Automatic cutting for roll fabrics.

Save tool cost and labor cost.

High output (500 sets of jersey per day per shift - only for reference)

No required the original graphics files.

High precision.

Printing requirement - The printed outline and materials background have big color difference, distance not less than 5mm between the contours. Only the outer contour can be cut, the inside nested graphics cannot be cut.

WORK MODE 2 → SCAN PRINT MARKS

Application

  • For soft materials easy to distort, curl, extended
  • For complicated pattern, nesting pattern inside the outline and high precision cutting requirement

Requirement

Need 1:1 original printed graphics file. Graphics format: *.jpg, *.bmp, or *.png

Sublimation Fabrics Laser Cutting Sample - Before Laser Cutting VS. After Laser Cutting

sublimation fabric before cutting

Before Cutting

sublimation fabric after cutting

After Cutting

Goldenlaser's Vision Scanning Laser System solved the problem of position deviation, rotation angle, and elastic stretching during the sportswear cutting process.

vision scanning laser

SOME OF VISION LASER CUTTING SAMPLES

VISION LASER CUT - advanced laser cutting for dye sublimation, printed fabrics and textiles

WATCH VISION LASER IN ACTION

Vision Scan On-the-fly Laser Cutting for Dye-sublimation Printed Sportswear and Masks

VISION LASER CUT - advanced laser cutting machine for dye sublimation, printed fabrics and textiles

High speed scanning, instant vectorisation, laser sealed edges. Just press and go!

Model No.

CJGV-160130LD Vision Laser Cutting Machine

Laser Type

Co2 glass laser

Co2 RF metal laser

Laser Power

150W

150W

Working Area

1600mmX1300mm (62.9″ X 51″)

Scan Area

1600mmX800mm (62.9″ X 31″)

Working Table

Conveyor working table

Working Speed

0-600 mm/s

Positioning Accuracy

±0.1mm

Motion System

Offline servo motor control system, LCD screen

Cooling System

Constant temperature water chiller

Power Supply

AC220V±5%       50/60Hz

Format Supported

AI, BMP, PLT, DXF, DST, etc.

Standard Collocation

1 sets of top exhaust fan 550W, 2 sets of bottom exhaust fans 1100W, 2 German cameras

Optional Collocation

Automatic feeding system

Space Occupation

4316 X 3239 X 2046mm (170” X 127” X 80” )

Environmental Requirement

Temperature Range: 10—35℃

Humidity Range: 40—85%

the use environment of no inflammable, explosive, strong magnetic, strong earthquake

*** Note: As products are constantly updated, please contact us for latest specifications. ***

GOLDENLASER Full Range of Vision Camera Laser Cutting Systems

 High Speed Scan On-the-Fly Cutting Series

Model No. Working area
CJGV-160130LD 1600mm×1300mm (63”×51”)
CJGV-190130LD 1900mm×1300mm (74.8”×51”)
CJGV-160200LD 1600mm×2000mm (63”×78.7”)
CJGV-210200LD 2100mm×2000mm (82.6”×78.7”)

 High Precision Cutting by Registration Marks

Model No. Working area
MZDJG-160100LD 1600mm×1000mm (63”×39.3”)

Ultra-Large Format Laser Cutting Series

Model No. Working area
ZDJMCJG-320400LD 3200mm×4000mm (126”×157.4”)

Smart Vision (Dual Head) Laser Cutting Series

Model No. Working area
QZDMJG-160100LD 1600mm×1000mm (63”×39.3”)
QZDXBJGHY-160120LDII 1600mm×1200mm (63”×47.2”)

  CCD Camera Laser Cutting Series

Model No. Working area
ZDJG-9050 900mm×500mm (35.4”×19.6”)
ZDJG-3020LD 300mm×200mm (11.8”×7.8”)

Application

→ Sportswear Jerseys (basketball jersey, football jersey, baseball jersey, ice hockey jersey)

vision laser for basketball jersey, football jersey, baseball jersey,ice hockey jersey

→ Cycling apparel

vision laser for cycling apparel

→ Active wear, leggings, yoga wear, dance wear

vision laser for active wear,leggings,yoga wear,dance wear

→ Swimwear, bikinis

vision laser for swimwear,bikinis

As a professional provider of laser application solutions, GOLDEN LASER is constantly innovating in high-speed vision scanning laser cutting system, sportswear high-speed perforating laser system, high-precision vision recognition laser cutting system, and integrating operating systems for digital printing industry, has been committed to helping customers create greater value.

GOLDEN CAD VISION SCANNING SYSTEM

GOLDEN CAD vision scanning system aims to realize the seamless integration and highly automation of digital printing process. The design, grading, nesting and other processes are integrated into GOLDEN CAD vision scanning system in the most cost-effective way and directly outputs the EPS and PDF file formats to the printer. Finally, accurate laser cutting of printed materials is accomplished thanks to the efficient automated vision scanning system.

1. DESIGN

Design-GOLDEN Pattern Designer Software

Grading and modifying design graphics with GOLDEN Pattern Designer Software.

2. Pre-Production

Pre-Production-AUTO MARKER

Nesting the designed graphics with AUTO MARKER software to output PDF format for printing.

3. Printing

Printing

Sending the PDF files to the printer for printing and then dye sublimation to textile.

 

4. Laser Cutting

vision scanning and laser cutting

Vision laser cutting machine scans the sublimation printed fabric from roll, and the camera detects the printed contour and sends the information to the computer and the laser cutter, then laser cuts automatically and continuously.

 

Traditional Working Flow for Sportswear Production Traditional Working Flow for Sportswear Production

How GOLDEN CAD Vision Scanning System Simplifies the Production Process of Sportswear? How GOLDEN CAD Vision Scanning System Simplifies the Production Process of Sportswear WHAT ARE THE BENEFITS OF GOLDEN CAD VISION SCANNING SYSTEM?

• Simplify the process

• Save 60% labor cost

• Save 35% consumable – transfer paper / print time / materials

• Save 10% ink consumption

• Save space, save storage cost

• Decrease defect rate and ensure product quality


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