Vision Laser Cutting Machine for Sublimation Fabric
Material & Application
Laser Cutting Machine
with Intelligent High-speed Precise Scanning Vision System
Model No.: CJGV-160200LD+100AF
How Vision System Works
› Cameras scan the fabric during the conveyor advancing, detect and recognize printed patterns contour or stripes / plaids or pick up printed registration marks, and send the cutting information to the laser cutting machine. This process is repeating after the machine finishes to cut the current cutting window. The entire process is completely automated.
› This system can be adapted on laser cutters of any dimensions; the only factor which depends on cutter width is the number of cameras.
› Depending of required cutting precision the number of cameras will be increased / decreased. For most of the practical applications, 90cm of cutter width requires 1 camera.
Vision System Description
The Vision System is a software / hardware solution designed to detect / adjust the shape and position of the patterns according to the fabrics based on optical recognition. The system is integrated with cutting machines and offers a flexible solution for a wide range of applications (sportswear, advertising, banners, apparel, automotive, aviation, upholstery, etc.).Software Function
1. On the fly (Automatic contour extraction) 3. Stripes / Plaids matching (Patterned fabric marker matching)
2. Registration Marks alignment 4. Cut Here (irregular pattern marker making)
Gerber (*.zip *. tmp) Lectra (*.plx, *.iba, *.vet), Assyst (LayS, *.zip), Investronic (*.exp), *.dxf, *.jpg, *.bmp, *.png, HPGL (*.plt), ISO-CutAdvantages
• Detection of printed fabrics directly from rolls, without any preparation. High precision detection.
• Fully automatic process, without manual intervention.
• Large format flying recognition. Less than 5 seconds for scanning an entire cutting window.
• Good at cutting complex graphics. For the fine and detailed graphics, the software can extract the original graphics according to the position of registration marks and then cutting.
• Good at cutting stretch fabrics. Cutting edge is clean, soft, smooth, automatic sealing.
Vision Laser Cutting Machine Features
• Full steel welding structure. High reliability.
• Half flying optical path. High cutting speed, high efficiency.
• Top brand motion guide rail and belt. High performance.
• Equipped with high quality camera, LED lamp, control cabinet and encoder.
• Vacuum conveyor working platform ensures cutting material flat adsorption
• Top and bottom exhausting systems
Vision Laser Cutting Machine Demo & Photo
CO2 Flatbed Laser Cutting Machine Optional Configuration
Auto Feeding System (multiply types)
CO2 RF metal laser tube (different powers optional)
Large Area Recognition System
Red light positioning
Pattern digitizing steel frame
Recognition, Pattern digitizing steel frame
CJGV-160200LD+100AF Vision Laser Cutting Machine
Co2 glass laser
Co2 RF metal laser
150W / 275W
1600mmX2000mm (62.9” X 78.7”)
Conveyor working table
Offline servo motor control system, LCD screen
Constant temperature water chiller
AI, BMP, PLT, DXF, DST, etc.
1 sets of top exhaust fan 550W, 2 sets of bottom exhaust fans 1100W, 2 German cameras
Automatic feeding system, 150W / 200W Co2 RF laser tube
|Operating Table Height||
|Power Supply Requirements||
Temperature Range: 10—35℃
Humidity Range: 40—85%
the use environment of no inflammable, explosive, strong magnetic, strong earthquake
|*** Note: As products are constantly updated, please contact us for latest specifications. ***|
Vision Laser Cutting Machine
||printed sublimation fabric, sublimated polyester, large-scale banners, flags, advertising fabrics, stripe matching & plaid matching textile, sofa, upholstery, etc.|
Vision Laser Cutting Machine
||sublimation fabric, digital printed textile, sportswear, stripe matching & plaid matching, swimwear, cycling apparel, team uniforms, sports shoes, repetitive visual pattern fashion garment, bags, suitcase, toys, etc.|
Applicable Materials and Industries
• Sportswear, sports jerseys, cycling apparel, hockey jersey, team uniform, digital printed textile, sublimation fabric
• Strips & plaids clothing, suits, shirts, dresses
• Fabric with Repetitive Visual Motifs, swimwear
• Arabesquitic luxury bags, suitcase, sofa, upholstery, toy, sports shoes
• Banners, flags, vinyl, polyester and all printed soft signage
<< Read More about Vision Laser Cutting Samples
1. On the fly – large format recognition continuous cutting
This function is for patterned fabric precisely positioning and cutting. For example, through digital printing, various graphics printed on fabric. In the subsequent of positioning and cutting, material information extracted by the high-speed industrial camera (CCD), software smart identification closed outer contour graphics, then automatically generates the cutting path and finish cutting. Without the need for human intervention, it can achieve continuous recognition cutting of the entire roll printed fabrics.
I.e. by large format visual recognition system, the software automatically recognize the contour pattern of the garment, and then automatic contour cutting graphics, thus ensuring accurate cutting of the fabric.
Advantage of contour detection
- No required the original graphics files
- Directly detect roll printed fabrics
- Automatic without manual intervention
- Identification within 5 seconds on the whole cutting area
2. Printed Marks Cutting
This cutting technology is applicable to a variety of patterns and labels precision cutting. Especially suitable for automatic continuous printing clothing contour cutting. Marker point positioning cutting no pattern size or shape restrictions. Its positioning is only associated with two Marker points. After two Marker points to identify the location, entire format graphics can be precisely cut. (Note: arrangement rules must be the same for each format of the graphic. Automatic feeding continuous cutting, to be equipped with feeding system.)
Advantage of printed marks detection
- High precision
- Unlimited for the distance between printed pattern
- Unlimited for printing design and background color
- Compensation of processing material deformation
3. Strips and Plaids Cutting
CCD camera, which is installed in the rear of the cutting bed, can recognize materials information such as stripes or plaids according to color contrast. The nesting system can perform automatic nesting according to the identified graphical information and cut pieces requirement. And can automatically adjust the pieces angle to avoid stripes or plaids distortion on the feeding process. After nesting, the projector would emit red light to mark the cutting lines on materials for calibration.
4. Square Cutting
If you only need to cut square and rectangle, if you don’t have high requirement about cutting precision, you can choose below system.
Work flow: small camera detect the printing marks and then laser cut the square/rectangle.
<< Read More about Vision Laser Cutting Solution