CO2 Laser Cutter for Filter Cloth Industrial Filtration Fabrics

filter cloth laser cutting machine

Model No.: JMCCJG-350400LD

Introduction:

High precision rack and pinion. Cutting speed up to 1200mm/s, the ACC up to 8000mm/s2, maintain long-term stability. World-class CO2 metal RF lasers. Vacuum conveyor working table. Automatic feeding, tension correction, for continuous feeding and cutting.


  • Laser type : CO2 RF laser
  • Laser power : 150W, 300W, 600W, 800W
  • Working area : 3500mm x 4000mm
  • Application : Filter materials and industrial fabrics laser cutting

Laser Cutting Machine for Filter Cloth Production

JMC SERIES CO2 Laser Cutter - High Precision, Fast, Highly Automated

Laser automatic processing flow

Our high-standard manufacturing of CO2 laser cutting machine, multi-functional expansion, configuration of automatic feeding and sorting systems, research and development of practical software... All in order to provide customers with high production efficiency, optimized production process, saving economic costs and time costs, and maximize the benefits.
laser automatic processing

Superiorities of JMC Series CO2 Laser Cutter Machine

1. Fully enclosed structure

Large format laser cutting bed with fully enclosed structure to ensure the cutting dust does not leak, suitable for operation in the intensive production plant.

In addition, the user-friendly wireless handle can realize remote operation.

Fully enclosed structure

2. Gear & Rack driven

High-precision Gear & Rack driving system. High speed. Cutting speed up to 1200mm/s, acceleration 10000mm/s2, and can maintain long-term stability.

  • High level of precision and repeatability.
  • Ensure excellent cutting quality.
  • Durable and powerful. For your 24/7h production‎.
  • Service life longer than 10 years.
gear and rack driving

3. Feeding system

Auto-feeder specification:

  • The width of single roller range from 1.6 meters ~ 8 meters; the maximum diameter of roll is 1 meter; Affordable weight up to 500 KG
  • Auto-induction feeding by cloth inductor; Right-and-left deviation correction; Material positioning by edge control

Precision tension feeding

No tension feeder will easy to distort the variant in the feeding process, resulting the ordinary correction function multiplier;

Tension feeder in a comprehensive fixed on both sides of the material at the same time, with automatically pull the cloth delivery by roller, all process with tension, it will be perfect correction and feeding precision.

X-axis synchronous feeding

4. Exhaust and filter units

Advantages

• Always achieve maximum cutting quality

• Different materials apply to different working tables

• Independently control of the upward or downward extraction

• Suction pressure throughout the table

• Ensure optimal air quality in the production environment

5. Marking systems

marking systems

According to customer requirements, a contactless ink-jet printer device and a mark pen device can be installed on the laser head to mark the filter material, which is convenient for later sewing.

Functions of ink-jet printer:

1. Mark figures and cut edge accurately

2. Number off-cut
Operators can mark on off-cut with some information such as off-cut size and mission name

3. Contactless marking
Contactless marking is the best choice for sewing. The precise location lines make subsequent work more easily.

6. Customizable cutting areas

2300mm×2300mm (90.5in×90.5in), 2500mm×3000mm (98.4in×118in), 3000mm×3000mm (118in×118in), 3500mm×4000mm (137.7in×157.4in) Or other options. The largest working area is up to 3200mm×12000mm (126in×472.4in)

customizable cutting areas

One of our Filtration Customers' Processing Workshop

- Goldenlaser’s Filter Cloth Laser Cutting Machine in Operation

Filter materials cut by laser

Filtration as an important environmental and safety control process generally sorted as gas-solid separation, gas-liquid separation, solid-liquid separation, solid-solid separation. Usually laser processing filter cloth is mainly made of technical textile.

It costs much time by traditional processing such as die cutting and CNC cutting. On one hand, traditional cutting always cause rough edges which affect next steps. On the other hand, long time cutting cause tool wear, and it cost time to replace them. Besides, die cutting need preparing die tools. But laser processing could almost avoid all these defects, processing design figures freely by very easy adjustment.

Filter materials (filter fabrics and filter mats) suitable for laser cutting:

Polyester, Polypropylene (PP), Polyurethane (PU), Polyethylene (PE), Polyamide (Nylon), Filter Fleece, Foam, Nonwoven, Paper, Cotton, PTFE, Fiberglass (fiberglass, glass fiber) and other industrial fabrics.

Technical Parameter

Laser type CO2 RF laser tube
Laser power 150W / 300W / 600W / 800W
Cutting Area L 2000mm~8000mm, W 1300mm~3200mm
Working table Vacuum conveyor working table
Motion system Gear and rack driven, Servo motor
Cutting speed 0-1200mm/s
Acceleration 8000mm/s2
Lubrication system Automatic lubrication system
Fume extraction system Specialized connection pipe with N centrifugal blowers
Cooling system Processional original water chiller system
Laser head Processional CO2 laser cutting head
Control Offline controlling system
Repeat positioning accuracy ±0.03mm
Positioning accuracy ±0.05mm
Min. kerf 0.5~0.05mm (depending on material)
Total power ≤25KW
Format supported PLT, DXF, AI, DST, BMP
Power supply AC380V±5% 50/60Hz 3Phase
Certification ROHS, CE, FDA
Options Auto-feeder, Red dot positioning, Marking system, Galvo system, Double heads, CCD camera

Main Components and Parts

Article Name Qty Origin
Laser tube 1 set Rofin (Germany) / Coherent (USA) / Synrad (USA)
Focus lens 1 pc II IV USA
Servo motor and driver 4 sets YASKAWA (Japan)
Rack and pinion 1 set Atlanta
Dynamic focus laser head 1 set Raytools
Gear reducer 3 sets Alpha
Control system 1 set GoldenLaser
Liner guide 1 set Rexroth
Automatic lubricating system 1 set GoldenLaser
Water chiller 1 set GoldenLaser

JMC SERIES LASER CUTTING MACHINE RECOMMENDED MODELS

JMC-230230LD. Working Area 2300mmX2300mm (90.5 inch×90.5 inch) Laser Power: 150W / 300W / 600W CO2 RF Laser

JMC-250300LD. Working Area 2500mm×3000mm (98.4 inch×118 inch) Laser Power: 150W / 300W / 600W CO2 RF Laser

JMC-300300LD. Working Area 3000mmX3000mm (118 inch×118 inch) Laser Power: 150W / 300W / 600W CO2 RF Laser … …

JMC laser cutter customized working areas

APPLICATION MATERIALS

Filtration fabrics, filter cloth, glass fiber, non-woven fabric, paper, foam, cotton, polypropylene, polyester, PTFE, polyamide fabrics, synthetic polymer fabrics, nylon and other industrial fabrics.

Laser Cutting Filter Media Samples

laser cut filter cloth samples

Industry Introduction

Filtration as an important environmental and safety control process, from industrial gas-solid separation, gas-liquid separation, solid-liquid separation, solid-solid separation, to daily household appliances in the air purification and water purification, filtration has been increasingly widely applied to multiple areas. Specific applications such as power plants, steel mills, cement plants and other emissions, textile and garment industry, air filtration, sewage treatment, chemical industry filtration crystallization, the automotive industry air, oil filter and home air conditioning, vacuum cleaner and so on. The main filter materials are fibrous materials, woven fabrics and metal materials, especially the most widely used fiber materials, mainly cotton, wool, linen, silk, viscose fiber, polypropylene, nylon, polyester, acrylic, nitrile, such as synthetic fibers, as well as glass fibers, ceramic fibers, metal fibers and so on. Applications are constantly expanding and filtering materials are also update, the product from the dust cloth, dust bags, filters filter barrels, filter cotton, to filter.

LASER CUTING / KNIFE CUTTING / PUNCH PROCESSING COMPARISON

LASER CUTING

KNIFE CUTTING

PUNCH

CUTTING EDGE QUALITY

SMOOTH

FRAYED

FRAYED

CUTTING QUALITY IN THE CYCLE

PRECISE

DEFORMATION

DEFORMATION

FINE DETAILS / RADIUS-FREE INNER CONTOURS

YES

CONDITIONAL

CONDITIONAL

CUT EDGE SEALING

YES

NO

NO

FLEXIBILITY / INDIVIDUALITY

HIGH

HIGH

LIMITED

LABELING / ENGRAVING

YES

NO

NO

MATERIAL DISTORTION WHEN CUTTING

NO

(Due to non-contact)

YES

YES

LASER PROCESSING FLOW

3 STEPS | 1 PERSON OPERATION laser processing flow

<< Read More about Filter Materials Laser Cutting Solutions


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