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Filtration Fabric Laser Cutting Machine with Automatic Systems

filter press cloth laser cutting machine

Model No.: JMCCJG-300300LD

Introduction:

  • Fully enclosed structure.
  • Gear and rack driven – high speed and high precision.
  • Automated processes with conveyor and auto-feeder.
  • Large format working area – Customizable table sizes.
  • Options: Marking module and automatic sorting system.
  • Laser source : CO2 laser
  • Laser power : 150watt, 300watt, 600watt, 800watt
  • Working area : 3000mm×3000mm (118”×118”)
  • Application : Filter press cloth, filter mats, filter materials and technical texiles

Laser Cutting System for Filters Made of Technical Textiles

- GOLDENLASER JMC Series CO2 Laser Cutter

- High speed, high precision, highly automated CNC laser that is equipped with Gear & Rack driven motors

Benefits of Laser Cutting Filter Press Cloth

Automatic sealing of cutting edges prevents fraying

Clean and perfect cut edges - no post-processing necessary

No fabric distortion due to contactless processing

High precision and accuracy repeatability

No tool wear - consistently high cutting quality

High flexibility in cutting any sizes and shapes - without tool preparation or tool changes

Laser Cutting Filter Press Cloth

GOLDENLASER JMC SERIES CO2 Laser Cutting Machine

Laser automatic processing flow

laser automatic processing

Our high-standard manufacturing of CO2 laser cutting machine, multi-functional expansion, configuration of automatic feeding and sorting systems, research and development of practical software... All in order to provide customers with high production efficiency, optimized production process, saving economic costs and time costs, and maximize the benefits.

Superiorities of JMC Series Cutting Laser Machine

1. Fully enclosed structure

Large format laser cutting bed with fully enclosed structure to ensure the cutting dust does not leak, suitable for operation in the intensive production plant.

In addition, the user-friendly wireless handle can realize remote operation.

Fully enclosed structure

2. Gear & Rack driven

High-precision Gear & Rack driving system. High speed cutting. Speed up to 1200mm/s, acceleration 10000mm/s2, and can maintain long-term stability.

  • High level of precision and repeatability.
  • Ensure excellent cutting quality.
  • Durable and powerful. For your 24/7h production‎.
  • Service life longer than 10 years.
gear and rack driving

3. Precision tension feeding

Auto-feeder specification:

  • The width of single roller range from 1.6 meters ~ 8 meters; the maximum diameter of roll is 1 meter; Affordable weight up to 500 KG
  • Auto-induction feeding by cloth inductor; Right-and-left deviation correction; Material positioning by edge control
tension feeding VS non-tension feeding

Precision tension feeding

No tension feeder will easy to distort the variant in the feeding process, resulting the ordinary correction function multiplier;

Tension feeder in a comprehensive fixed on both sides of the material at the same time, with automatically pull the cloth delivery by roller, all process with tension, it will be perfect correction and feeding precision.

X-axis synchronous feeding

X-axis synchronous feeding

4. Exhaust and filter units

exhaust system

Advantages

• Always achieve maximum cutting quality

• Different materials apply to different working tables

• Independently control of the upward or downward extraction

• Suction pressure throughout the table

• Ensure optimal air quality in the production environment

5. Marking systems

marking systems

According to customer requirements, a contactless ink-jet printer device and a mark pen device can be installed on the laser head to mark the filter material, which is convenient for later sewing.

Functions of ink-jet printer:

1. Mark figures and cut edge accurately

2. Number off-cut
Operators can mark on off-cut with some information such as off-cut size and mission name

3. Contactless marking
Contactless marking is the best choice for sewing. The precise location lines make subsequent work more easily.

6. Customizable cutting areas

2300mm×2300mm (90.5in×90.5in), 2500mm×3000mm (98.4in×118in), 3000mm×3000mm (118in×118in), 3500mm×4000mm (137.7in×157.4in) Or other options. The largest working area is up to 3200mm×12000mm (126in×472.4in)

customizable cutting areas

Watch Laser Cutting Machine for Filter Press Cloth in Action!

Filter materials cut by laser

Filtration as an important environmental and safety control process generally sorted as gas-solid separation, gas-liquid separation, solid-liquid separation, solid-solid separation. Usually laser processing filter cloth is mainly made of technical textile.

It costs much time by traditional processing such as die cutting and CNC cutting. On one hand, traditional cutting always cause rough edges which affect next steps. On the other hand, long time cutting cause tool wear, and it cost time to replace them. Besides, die cutting need preparing die tools. But laser processing could almost avoid all these defects, processing design figures freely by very easy adjustment.

Filter materials (filter fabrics and filter mats) suitable for laser cutting:

Polyester, Polypropylene (PP), Polyurethane (PU), Polyethylene (PE), Polyamide (Nylon), Filter Fleece, Foam, Nonwoven, Paper, Cotton, PTFE, Fiberglass (fiberglass, glass fiber) and other industrial fabrics.

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